Are there pre-32-bit era ISAs with
That's a bit fuzzy, as 32 bit ISAs are older than most 8 or 16 bit ISAs, not to mention many that are smaller or larger than 32 bit.
The text makes it sound you're focusing on rather recent microprocessor architectures (mainly x86, maybe as well ARM, MIPS, etc.). Thus it would be more helpful if you could confine the kind of machines/time frame you'll want to port that software to.
alignment requirements stricter than machine words?
That's a clear No. There are no stricter requirements than the ISA word.
A machine word is by definition the basic access unit which an ISA is constructed around. Thus, in (somewhat) modern 32-bit architectures it's perfectly safe to assume 32-bit alignment.
But there are a few caveats:
- A machine word may be more or less than 32 bits
- It might not be an exact multiple or divisor of 32
- There are 18, 24, 36 and 72 bit architectures (and anything you might imagine in between)
The only assumption I've made about the environment, is that bytes are exactly 8 bits.
That's valid nowadays with byte-addressable ISAs being canon. But historically
- A byte may or may not have 8 bit.
- Byte sizes from 6 to 9 have been commonly used.
- The smallest accessible unit may be larger than a byte.
I assume the pointer-sized integers have the same width as the machine word
Again, that's valid with most of today's machines, but historically the same goes as with bytes:
- A memory pointer may be smaller than a machine word
- A memory pointer may be wider than a machine word.
To limit scope creep, let's limit to ones that're supported as targets by a C compiler.
Not really helping, as C is available for almost every machine out there, even really odd ones.
Now, with the TL;DR; added, the question almost answers itself:
No, there are not.
By assumption of SIP16/ILP32/LP64/etc. it already determines that the software will only care for exactly this setup - or, as alternative interpretation, not care at all what it's really compiled to.
This hits the age-old duality of fine/absolute control vs. perfect portability and as we all know: It's impossible to get both.
Last but not least, there may be another word size you may want to care about, the memory word and in extension thereof a cache line. Knowledge of both may bring huge benefit to performance when used accordingly.
A CPU may have a smaller or wider memory word than its machine word.
If the machine word is wider than its memory word, any misalignment that is still aligned to memory word will not result in a penalty. For example an 80386 has a 32-bit machine word but a 16-bit memory word. Performance-wise there is no difference if a 32-bit word is 16-bit or 32-bit aligned.
It gets a bit more complicated when a memory word is wider than a machine word (and used data types). For example a Pentium has a 64-bit memory word (*1). Thus any 32-bit alignment (for 32-bit values) is equally fine when looking at a single data item, as it can be fetched by a single memory access.
But as soon as this is about either a series of words or a structure longer than a single ISA word, aligning this structure to the memory word will result in notably higher performance. This is due to the first memory access fetching two words at once, thus having the second ready without need for another (slower) memory access.
This gets even more notable when caches are involved, as they are usually not organized as words but multiples thereof, called cache lines. For example, the aforementioned Pentium has a 256-bit (32-byte) cache line. That is, every memory access will (if possible) fetch 32 bytes at once, whenever a byte within is needed. As a result, it's favorable to have structures aligned to 32-byte borders, making the CPU loading the first 8 words in a single fetch, resulting in consecutive operations on multiple words within notably faster.
More modern CPUs extend this to 512-bit (64-byte) lines. Though it's not rally a new development. In the 1970s mainframes used (core!) memory words of 2, 4 or 8 ISA words to improve access speed - not to mention semiconductor cache which became standard at the time.
Bottom line, while alignment below ISA word size may be well known as cause of notable penalty, this is also true for alignment below memory word and cache line sizes.
*1 - Well, it can run on any memory size from 8 to 64 bit, but I guess it's safe to assume the 64 is the overwhelming default.